Idler Gear - Setting End Float

A fairly crucial part of how the idler gear operates is its tolerances and running clearances. part numbers: 22A1545, 22A1546, 22A1547, 22A1548, 22A1549, DAM4822, DAM4823, DAM4824, DAM4825, GUG705563GM, AAU8424, ADU6033, CCN110, 2A3643, 22A152, 53K547, Terminology: DTI - Dial Test Indicator End float is a continual problem as folk either ignore it through ignorance or lack of accessible information on how to do it, or belief special tools are needed. Also, later factory assembled engine units (from about 1992 onwards) were built up using whatever shims and thrust washers were available, since Rover were not making regular orders for all shim/washer sizes due to the forthcoming end of production. Consequently, many units left Rover with incorrect (usually too big) clearances. The idler gear was no exception. Too tight a clearance and the idler gear will either seize solid when it gets hot, or destroy the thrust washer thrust faces in the comparably soft aluminium gearbox and t

2003-08, Oil gallery plugs

Here's something unusual that cropped up a little while ago that I've never commented on before - main oil gallery plugs/bungs.

I'd been conversing via e-mail with a guy that was experiencing weird oil flow/supply problems with his performance street engine. Initially he'd been blaming it on the supposedly superior oil pump he'd bought. He sent it to me; I inspected it and found it to be in perfect health with no signs of causing the issues in hand. Firstly there was a claimed total oil drain down from the pump causing lack of initial supply on start-up for a few seconds, and then repeated crank bearing failures when used in anger (i.e. at high rpm for protracted periods). Unless there is something drastically wrong with the oil pump and fitment - cracked pump body, non-flat mounting surface, mounting bolts too long, split gasket, etc. - it will not drain down simply because the inlet and outlet ports are above the centerline, near the top of the pump as it is mounted to the block.

Primary Gear - Setting end float

A fairly crucial part of how the primary gear operates is its tolerances and running clearances. End float is a continual problem as folk either ignore it through ignorance or lack of accessible information on how to do it, or belief special tools are needed.

Terminology: DTI - Dial Test Indicator Also, later factory assembled engine units (from about 1992 onwards) were built up using whatever thrust washers were available, since Rover were not making regular orders for all shim/washer sizes due to the forthcoming end of production. Consequently, many units left Rover with incorrect (usually too big) clearances. The primary gear was no exception. Too much end float and clutch disengagement is adversely affected, the gear floating up and down the crankshaft in unison with the clutch plate. The result is a graunching gear change since the plate isn't clearing the flywheel and pressure plate surfaces fully. Too little end float and the gear is likely to be pinched tight as it

My own Twin point by Keith Dodd 1st June 2006

Having now covered 17000 miles in my twinpoint from new it developed bad oil leaks making it a true mini. The rocker cover seals perished along with a diff output shaft seal. The leaks now rectified, Duckhams oil was used to refill the engine.

My own Twin point by Keith Dodd 1st June 2006 making it a true Having now covered 17000 miles in my twinpoint from new it developed bad oil leaks mini.

My own Twin point by Keith Dodd 1st June 2006

Having now covered 17000 miles in my twinpoint from new it developed bad oil leaks making it a true mini. The rocker cover seals perished along with a diff output shaft seal. The leaks now rectified, Duckhams oil was used to refill the engine.

My own Twin point by Keith Dodd 1st June 2006 making it a true Having now covered 17000 miles in my twinpoint from new it developed bad oil leaks mini.

02.09.07 - Donington Park Report by Keith Calver

Once again I found myself swamped with work causing the now familiar last minute rush to check the race car over before departing to Donnington. This race weekend was going to be a very different affair than what has become the norm. Karin was having to work the weekend, my 'opposition' in my class and in another Clubby - Steve (Young) - has resigned himself to doing the last race of the year at Oulton park due to work pressures, and stats man and hospitality provider Keith (Manning – now Otto v

Mini Production dates

We have tried to get together as complete list as possible to show all the models made from 1985 onwards, hopefully this will help identify those cars that have been modified over the years. If you have any information that you know is correct or anything that you think is not right please let us know.

05.06.10, Brands Hatch race report by Keith Calver

I am not sure why, but I don't really enjoy Brands Hatch. It is a quite technically difficult circuit to set fast lap times on. It is most definitely one of those circuits that 'be slow to go fast' applies to.

You can not hustle or hurry it. I am speaking from the point of view of having to use treaded tyres that don't give a tremendous amount of grip. And probably a circuit where 'loose is fast' applies... but I am still building confidence.

Cylinder head 2022

Historical Article - Nov 1991 - Twini Mini

The front brakes are standard Cooper 'S' 71/2" variety with the standard drums on the rear, with the assistance of a servo the rear regulator valve has been left out of the system and the brakes work very well. As the weight of the second engine amounts to the equivalent of two 11 1/2 stone passengers. Rear cooling is taken care of using a 1300 radiator mounted in the standard position. The heater take offs are connected to a 19 row oil cooler.

Historical Article - Nov 1991 - Twini Mini

The front brakes are standard Cooper 'S' 71/2" variety with the standard drums on the rear, with the assistance of a servo the rear regulator valve has been left out of the system and the brakes work very well. As the weight of the second engine amounts to the equivalent of two 11 1/2 stone passengers. Rear cooling is taken care of using a 1300 radiator mounted in the standard position. The heater take offs are connected to a 19 row oil cooler.

Historical Article - Nov 1992 - Little Red Booster - fastest road legal mini

In the November 1991 issue of Mini Tech News, we found ourselves with a half page to fill, and for no particular reason really, decided to throw a picture of our man Phil Oram’s recently departed Riley Elf racer...

Historical Article - Nov 1992 - Little Red Booster 2

A strange choice, you might think, for inclusion in Mini Tech News but, surprisingly the GTM has more Mini parts on it than the Elf! (because the Elf is nearly all space frame).

Historical Article - Nov 1992 - Little Red Booster 2

A strange choice, you might think, for inclusion in Mini Tech News but, surprisingly the GTM has more Mini parts on it than the Elf! (because the Elf is nearly all space frame).